bloomery iron smelting how iron is made
An Introduction to Iron Smelting – Part VI: Running the Smelt

An Introduction to Iron Smelting – Part VI: Running the Smelt

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At long last we are here. The iron production odyssey rolls towards its penultimate step: the actual smelting part. Up until now there was a lot of talk about all the necessary preparations, but at last, you have your tools ready, the charcoal and ore processed, and the furnace built. With these out of the way, you can now move you move unto the part which revolves around tossing ore and charcoal down one end of the shaft, and pulling…

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how to smelt bloomery iron building the furnace
An Introduction to Iron Smelting – Part V: Building the Furnace

An Introduction to Iron Smelting – Part V: Building the Furnace

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Your tools are gathered, your clay mixed, your ore processed, and you have chosen a furnace design to follow. Now you are ready to give building the furnace a try. How well you do this will have an influence on how smooth the whole smelting operation runs. After all, you do not want to be standing in front of a leaning shaft, with ever larger cracks spreading across the furnace, wondering if the thing will make it to the end. Especially…

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how to smelt iron ore bloomery furnace design
An Introduction to Iron Smelting – Part IV: Furnace Design

An Introduction to Iron Smelting – Part IV: Furnace Design

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You have a space for smelting selected, your equipment is gathered, you clay is mixed, you charcoal chopped and your ore crushed. Now you are finally ready to build the furnace. We are getting dangerously close to the actual smelting here. And that is what you came here for in the first place. Right? But first you will need to choose what sort of bloomery furnace you want to build.  There are many possibilities and examples available – both historic…

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introduction to bloomery iron smelting raw materials
An Introduction to Iron Smelting – Part III: Raw Materials

An Introduction to Iron Smelting – Part III: Raw Materials

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Now that we have all the tools gathered, it is time to start dealing with the required materials. Therefore in this part of the iron smelting series, I shall devote a few words to the building materials used to construct the bloomery furnace. While I am at it, I shall also be instructing you on how to prepare the ore and charcoal for the smelt. While I am writing this post from the point of view of a bloomery smelter,…

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introduction to iron smelting
An Introduction to Iron Smelting – Part II: Tools of the Trade

An Introduction to Iron Smelting – Part II: Tools of the Trade

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Now that we have covered the basic theoretical background of iron smelting, it is time we take a look at the more practical aspects of this wonderful madness. After all, this is what you came here for. Right? Let us start with all the equipment which you will need. The iron smelter’s tool chest is a fairly basic one, especially when compared to the varied range of specialised tooling used by most blacksmiths. You can do a lot with very…

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steam hammer drawing
The Truth About Power Tools

The Truth About Power Tools

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You have done it. You have made your decision to pick up a craft as a hobby. You are attracted to the old-timey romance of blacksmithing and the challenges of making knives. You want to start forging. Now what? You have seen photos of a proper professional workshop full of large, intimidating and expensive machinery. You might have seen a video of someone squishing large blocks of damascus steel with a hydraulic press. When you take a look at the…

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Why ‘Amateur’ Is NOT a Bad Word

Why ‘Amateur’ Is NOT a Bad Word

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Amateur. You have heard the word before. Usually in a demeaning and derogatory manner. What a bunch of useless amateurs. Do not mind him. He is just an amateur… What if I told you that it also carries a very positive meaning? In last week’s post I urged you to to ‘Stop Making Excuses and Start Making Things’. If you decide to follow my advice, then you will be entering the world of craft as an amateur. Therefore I feel…

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Stop Making Excuses and Start Making Things!

Stop Making Excuses and Start Making Things!

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We are now at that time of the year when people make all of those noble-sounding, predictable, New Year’s Resolutions. You know the drill: Stop Smoking, Drink Less, Eat Healthy, Get in Shape, etc. On average these last until about mid January and by springtime, they are reduced to nothing but a distant memory and the rare pang of guilt. Eventually they all morph into a resolution to try again next January. So the cycle continues. How about you do…

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The Ironworker’s Craft Goes Online!

The Ironworker’s Craft Goes Online!

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The time has come. A year of intense studies is officially over. A few days ago I officially graduated from University College Dublin with an MSc in Experimental Archaeology and Material Culture. My thesis bore the simple title of ‘The Ironworker’s Craft’ and dealt early medieval ironworking in Ireland (400-1100 AD), beginning with iron smelting and ending with the forging of artefacts. There was even some space left to devote to metallography. What I was interested in was addressing 3 main research…

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Going Postal – A 21st Century Odyssey

Going Postal – A 21st Century Odyssey

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Those of you who might have checked this page in the last two months would have noticed that everything dead quiet for the last two months or so. It is nigh time that I offer an explanation for another break in the delivery of content. The short explanation would be that I was bereft of my computer as well as most of my notes, research and photos, due to a lot of stupidity (partially on my side), incompetence and bad…

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